We close the gap between those who need precision parts and those who can make them
Large companies want sensitive parts made outside. Skilled workshops have the machines, but rarely a manufacturing engineer. Microngate stands in between and makes the job work for both. Choose a side to see what that means for you.
One accountable workflow, from baseline to CoC
Nine steps, each with a clear output. If there is no 3D model or drawing, we start by scanning the part.
Services
Use one service or hand us the whole job. Either way, you deal with one engineering partner.
Manufacturing engineering as a service
Process plans, routings, CAM programming, fixture design and cycle-time estimates, ready for the workshop to run.
NPI and industrialization
From prototype to series production: process planning, first-article inspection, then a stable, repeatable process.
Reverse engineering
No data? We scan the part, build the 3D model and 2D drawings, and verify material and design.
Build-to-print job packs
Your drawing or model turned into a complete package any qualified workshop can produce from.
Supplier development
We audit workshops, close their gaps and qualify them to work with large customers.
Welding and fabrication engineering
Welding procedures (WPS/PQR), welder qualification and fabrication planning.
Quality documentation
First article inspection (AS9102 FAIR), inspection reports, material certificates and the final CoC.
Design for manufacturing
DFM and cost reviews that make parts easier and cheaper to produce before the first cut.
Durability upgrades
Better materials, coatings and design details for parts that wear or fail too early.
Capabilities
Every claim is checked before metal is cut: geometry, material, strength and flow.
3D laser scanning and metrology
Industry-leading laser scanners capture the exact geometry of every part, including free-form surfaces, worn areas and fine details. Scans become parametric 3D CAD and 2D drawings, and colour deviation maps show exactly how a part wears in service.
Combined with CMM for datum features and CT scanning for internal geometry.
Structural and life analysis
To verify design and material, we run back-to-back analyses: the original and the upgraded part under the same loads, temperatures and speeds, plus documented engineering assumptions. The difference shows the real effect of every change.
CFD analysis
For flow-path parts such as stators and vanes, a small geometry error changes throat area, mass flow and exit angle. We validate our data in CFD before manufacturing, so flow behaviour is proven on screen, not in your machine.
Example values. Targets are agreed per project.
Precision manufacturing
Leading-edge German and Japanese 5-axis machining centres, world-class cutting tools for superalloys and titanium, and custom fixtures for repeatable setups. Every new part runs through a structured NPI process.
Advanced coatings and surface treatments
Our purpose is to make parts last longer, with coatings selected for each part’s operating conditions and applied through qualified, AS9100-certified suppliers.
High-performance coatings
- Thermal barrier coating (TBC)
- Hard chromium
- HVOF carbide coatings
- MCrAlY and aluminide
Surface treatments
- Anodizing and Alodine (aluminium)
- Passivation (stainless steels)
- Chemical conversion coatings
- Anti-corrosion coatings
Laboratory, NDT and materials
We prove what a part is made of, why it failed and whether it is sound.
Laboratory
- XRD: phases and residual stress
- XRF: chemical composition
- SEM: microstructure and fractography
- Optical and stereo microscopy
- Metallographic sample preparation
Non-destructive testing
- FPI: surface cracks
- MPI: surface cracks in steels
- X-ray: internal porosity
- CT scan: 3D internals
- Ultrasonic: internal flaws, wall thickness
Materials
- Aluminium
- Titanium
- Steels and stainless steels
- Cobalt-based superalloys
- Nickel-based superalloys
Parts we make today
Rotating parts
G 1.0Dynamic balancing to ISO balance grade G1 (ISO 21940-11)
Non-rotating parts
Geometry, material and coatings verified against operating conditions.
Industries
Energy
Gas turbine and power plant spare parts, with durability upgrades for parts that fail early.
Aviation
Precision machined components through an AS9100-certified supply chain.
Defence
Tight-tolerance, fully traceable parts with complete documentation.
Industrial
NPI and industrialization of rotating and non-rotating machinery parts.
Start small, then scale
Every partnership begins with a low-risk pilot, so you decide on evidence.
Low-risk pilot
One to three parts within our current scope, with clear acceptance criteria.
Scale up
A framework agreement, a wider part range and durability upgrades.
Single-crystal turbine blades with TBC
The most demanding hot-section parts, built step by step.
Not in our current scope.
Engineers who have worked to aerospace standards
Microngate is an international engineering company built on OEM-level aerospace engine part methodology and best practices. We bring that discipline to every part and every workshop we work with.
- Phone[Phone number]
- Emailinfo@microngate.com
- AddressMaidan Business Center, Mustafa Kemal Mah. 2118. Cd. No:4, 06510 Çankaya, Ankara, Türkiye
Send your RFQ
Tell us about the part: a drawing, a 3D model or just a photo of the physical part is enough to start.